China Custom Telescopic Hydraulic Oil Cylinder Pressure Oil Cylinders for IATF 16949: 2016 vacuum pump booster

Product Description

Product Description

 Bore of cylinder's first stage    Stroke  Upper mouting Upper mouting Mounting dimension Working pressure 
Diameter of the hole Deep Diameter of the hole Deep
5 84.00  1.63  1.50  2.00  7.00  41.09  2500
6 120.06  2.00  2.00  2.00  7.00  52.62  2500
7 120.00  2.00  2.00  2.00  8.25  53.12  2500
8.125 234.00  2.00  2.00  2.00  9.50  64.62  2500
9.375 235.00  2.00  2.00  2.00  10.88  65.44  2500

 

L2 L3 L4 L5 L6 ØA Fitting Workable container length   Rear suspension length  Lift angle   Lift capacity   Oil tank volume
65 360 60 325 1585 Ø60 G1 4700-5300 800 47-52° 43 80
65 360 60 325 1270 Ø60 G1 4700-5300 800 47-52° 31 80
65 360 60 325 1390 Ø60 G1 5300-6000 800 47-52° 36 80
65 360 60 325 1510 Ø60 G1 5800-6500 800 47-52° 36 80
65 360 60 325 1385 Ø60 G1 5300-5800 800 47-52° 53 80
65 360 60 325 1505 Ø60 G1 5800-6500 800 47-52° 53 100
65 360 60 325 1580 Ø60 G1 6200-6800 800 47-52° 58 100
65 360 60 325 1655 Ø60 G1 6600-7200 800 47-52° 58 100
65 360 60 325 1125 Ø60 G1 5000-5500 800 47-52° 46 80
65 360 60 325 1165 Ø60 G1 5300-6000 800 47-52° 46 80
65 360 60 325 1265 Ø60 G1 5800-6500 800 47-52° 49 80
65 360 60 325 1340 Ø60 G1 6200-6800 800 47-52° 49 80
65 360 60 325 1385 Ø60 G1 6600-7200 800 47-52° 49 80
65 360 65 325 1455 Ø60 G1 5600-6300 800 47-52° 66 120
65 360 65 325 1505 Ø60 G1 5800-6500 800 47-52° 66 120
65 360 65 325 1580 Ø60 G1 6200-6800 800 47-52° 70 120
65 360 65 325 1655 Ø60 G1 6600-7200 800 47-52° 70 120
65 360 65 325 1750 Ø60 G1 7200-8000 1000 47-52° 70 135
65 360 65 325 1270 Ø60 G1 7200-8000 1000 47-52° 49 120
65 360 65 325 1675 Ø65 G1 6600-7200 800 47-52° 92 165
65 360 65 325 1770 Ø65 G1 7200-8000 1000 47-52° 96 165
65 360 65 325 1870 Ø65 G1 8000-8500 1000 47-52° 96 185
65 360 65 325 1770 Ø65 G1 8700-9500 1000 47-52° 88 185

 

Company Profile

 

 

Certifications

 

Packaging & Shipping

FAQ

Q1: Can your cylinders with HYVA ones ?
      Yes, our cylinders can replace HYVA ones well, with same technical details and mounting sizes

Q2: What's your cylinder's advantages ?
      The cylinders are made under strictly quality control processing.
      All the raw materials and seals we used are all from world famous companies.
      Cost effective

Q3: When your company be established ?
      Our company be established in 1996, and we are professional for hydraulic cylinders for more than 25 years.
      And we had passed IATF 16949:2016 Quality control system.

Q4: How about the delivery time ?
       For samples about 20 days. And 15 to 30 days about mass orders.

Q5: How about the cylinder's quality gurantee ?
      We have 1 year quality grantee of the cylinders.
      

Certification: ISO9001, IATF 16949:2016
Pressure: High Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Straight Trip
Adjusted Form: Regulated Type
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

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Customization:
Available

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hydraulic cylinder

What advancements in hydraulic cylinder technology have improved energy efficiency?

Advancements in hydraulic cylinder technology have led to significant improvements in energy efficiency, allowing hydraulic systems to operate more efficiently and reduce energy consumption. These advancements aim to minimize energy losses, optimize system performance, and enhance overall efficiency. Here's a detailed explanation of some key advancements in hydraulic cylinder technology that have improved energy efficiency:

1. Efficient Hydraulic Circuit Design:

- The design of hydraulic circuits has evolved to improve energy efficiency. Advancements in circuit design techniques, such as load-sensing, pressure-compensated systems, or variable displacement pumps, help match the hydraulic power output to the actual load requirements. These designs reduce unnecessary energy consumption by adjusting the flow and pressure levels according to the system demands, rather than operating at a fixed high pressure.

2. High-Efficiency Hydraulic Fluids:

- The development of high-efficiency hydraulic fluids, such as low-viscosity or synthetic fluids, has contributed to improved energy efficiency. These fluids offer lower internal friction and reduced resistance to flow, resulting in decreased energy losses within the system. Additionally, advanced fluid additives and formulations enhance lubrication properties, reducing friction and optimizing the overall efficiency of hydraulic cylinders.

3. Advanced Sealing Technologies:

- Seal technology has advanced significantly, leading to improved energy efficiency in hydraulic cylinders. High-performance seals, such as low-friction or low-leakage seals, minimize internal leakage and friction losses. Reduced internal leakage helps maintain system pressure more effectively, resulting in less energy waste. Additionally, innovative sealing materials and designs enhance durability and extend seal life, reducing the need for frequent maintenance and replacement.

4. Electro-Hydraulic Control Systems:

- The integration of advanced electro-hydraulic control systems has greatly contributed to energy efficiency improvements. By combining electronic control with hydraulic power, these systems enable precise control over cylinder operation, optimizing energy usage. Proportional or servo valves, along with position or force feedback sensors, allow for accurate and responsive control, ensuring that hydraulic cylinders operate at the required level of performance while minimizing energy waste.

5. Energy Recovery Systems:

- Energy recovery systems, such as hydraulic accumulators, have been increasingly utilized to improve energy efficiency in hydraulic cylinder applications. Accumulators store excess energy during low-demand periods and release it when there is a peak demand, reducing the need for the hydraulic pump to provide the full power continuously. By utilizing stored energy, these systems can significantly reduce energy consumption and improve overall system efficiency.

6. Smart Monitoring and Control:

- Advancements in smart monitoring and control technologies have enabled real-time monitoring of hydraulic systems, allowing for optimized energy usage. Integrated sensors, data analytics, and control algorithms provide insights into system performance and energy consumption, enabling operators to make informed decisions and adjustments. By identifying inefficiencies or suboptimal operating conditions, energy consumption can be minimized, leading to improved energy efficiency.

7. System Integration and Optimization:

- The integration and optimization of hydraulic systems as a whole have played a significant role in improving energy efficiency. By considering the entire system layout, component sizing, and interaction between different elements, engineers can design hydraulic systems that operate in the most energy-efficient manner. Proper sizing of components, minimizing pressure drops, and reducing unnecessary piping or valve restrictions all contribute to improved energy efficiency of hydraulic cylinders.

8. Research and Development:

- Ongoing research and development efforts in the field of hydraulic cylinder technology continue to drive energy efficiency advancements. Innovations in materials, component design, system modeling, and simulation techniques help identify areas for improvement and optimize energy usage. Additionally, collaboration between industry stakeholders, research institutions, and regulatory bodies fosters the development of energy-efficient hydraulic cylinder technologies.

In summary, advancements in hydraulic cylinder technology have resulted in notable improvements in energy efficiency. Efficient hydraulic circuit designs, high-efficiency hydraulic fluids, advanced sealing technologies, electro-hydraulic control systems, energy recovery systems, smart monitoring and control, system integration and optimization, as well as ongoing research and development efforts, all contribute to reducing energy consumption and enhancing the overall energy efficiency of hydraulic cylinders. These advancements not only benefit the environment but also offer cost savings and improved performance in various hydraulic applications.

hydraulic cylinder

Integration of Hydraulic Cylinders with Equipment Requiring Rapid and Dynamic Movements

Hydraulic cylinders can indeed be integrated with equipment that requires rapid and dynamic movements. While hydraulic systems are generally known for their ability to provide high force and precise control, they can also be designed and optimized for applications that demand fast and dynamic motion. Let's explore how hydraulic cylinders can be integrated with such equipment:

  1. High-Speed Hydraulic Systems: Hydraulic cylinders can be part of high-speed hydraulic systems designed specifically for rapid and dynamic movements. These systems incorporate features such as high-flow valves, optimized hydraulic circuitry, and responsive control systems. By carefully engineering the system components and hydraulic parameters, it is possible to achieve the desired speed and responsiveness, enabling the equipment to perform rapid movements.
  2. Valve Control: The control of hydraulic cylinders plays a crucial role in achieving rapid and dynamic movements. Proportional or servo valves can be used to precisely control the flow of hydraulic fluid into and out of the cylinder. These valves offer fast response times and precise flow control, allowing for rapid acceleration and deceleration of the cylinder's piston. By adjusting the valve settings and optimizing the control algorithms, equipment can be designed to execute dynamic movements with high speed and accuracy.
  3. Optimized Cylinder Design: The design of hydraulic cylinders can be optimized to facilitate rapid and dynamic movements. Lightweight materials, such as aluminum alloys or composite materials, can be used to reduce the moving mass of the cylinder, enabling faster acceleration and deceleration. Additionally, the cylinder's internal components, such as the piston and seals, can be designed for low friction to minimize energy losses and enhance responsiveness. These design optimizations contribute to the overall speed and dynamic performance of the equipment.
  4. Accumulator Integration: Hydraulic accumulators can be integrated into the system to enhance the dynamic capabilities of hydraulic cylinders. Accumulators store pressurized hydraulic fluid, which can be rapidly released to supplement the flow from the pump during high-demand situations. This stored energy can provide an extra boost of power, allowing for faster and more dynamic movements. By strategically sizing and configuring the accumulator, the system can be optimized for the specific rapid and dynamic requirements of the equipment.
  5. System Feedback and Control: To achieve precise and dynamic movements, hydraulic systems can incorporate feedback sensors and advanced control algorithms. Position sensors, such as linear potentiometers or magnetostrictive sensors, provide real-time position feedback of the hydraulic cylinder. This information can be used in closed-loop control systems to maintain precise positioning and execute rapid movements. Advanced control algorithms can optimize the control signals sent to the valves, ensuring smooth and dynamic motion while minimizing overshooting or oscillations.

In summary, hydraulic cylinders can be integrated with equipment that requires rapid and dynamic movements by utilizing high-speed hydraulic systems, employing responsive valve control, optimizing cylinder design, integrating accumulators, and incorporating feedback sensors and advanced control algorithms. These measures enable hydraulic systems to deliver the speed, responsiveness, and precision necessary for equipment operating in dynamic environments. By leveraging the capabilities of hydraulic cylinders, manufacturers can design and integrate systems that meet the requirements of applications demanding rapid and dynamic movements.

hydraulic cylinder

What are the common signs of wear or leakage that indicate hydraulic cylinder issues?

Hydraulic cylinders are critical components in hydraulic systems, and wear or leakage can lead to performance issues and potential system failures. It is important to be aware of the common signs that indicate hydraulic cylinder problems. Here's a detailed explanation of the common signs of wear or leakage that indicate hydraulic cylinder issues:

1. Fluid Leakage:

- Fluid leakage is one of the most obvious signs of hydraulic cylinder problems. If you notice hydraulic fluid leaking from the cylinder, it indicates a seal failure or damage to the cylinder. Leaking fluid may be visible around the rod, piston, or cylinder body. It is important to address fluid leakage promptly as it can lead to a loss of system efficiency, contamination of the surrounding environment, and potential damage to other system components.

2. Reduced Performance:

- Wear or internal damage to the hydraulic cylinder can result in reduced performance. You may notice a decrease in the cylinder's force output, slower operation, or difficulty in extending or retracting the cylinder. Reduced performance can be indicative of worn seals, damaged piston or rod, internal leakage, or contamination within the cylinder. Any noticeable decrease in the cylinder's performance should be inspected and addressed to prevent further damage or system inefficiencies.

3. Abnormal Noise or Vibrations:

- Unusual noise or vibrations during the operation of a hydraulic cylinder can indicate internal wear or damage. Excessive noise, knocking sounds, or vibrations that are not typical for the system may suggest problems such as worn bearings, misalignment, or loose internal components. These signs should be investigated to identify the source of the issue and take appropriate corrective measures.

4. Excessive Heat:

- Overheating of the hydraulic cylinder is another sign of potential issues. If the cylinder feels excessively hot to the touch during normal operation, it may indicate problems such as internal leakage, fluid contamination, or inadequate lubrication. Excessive heat can lead to accelerated wear, reduced efficiency, and overall system malfunctions. Monitoring the temperature of the hydraulic cylinder is important to detect and address potential problems.

5. External Damage:

- Physical damage to the hydraulic cylinder, such as dents, scratches, or bent rods, can contribute to wear and leakage issues. External damage can compromise the integrity of the cylinder, leading to fluid leakage, misalignment, or inefficient operation. Regular inspection of the cylinder's external condition is essential to identify any visible signs of damage and take appropriate actions.

6. Seal Failure:

- Hydraulic cylinder seals are critical components that prevent fluid leakage and maintain system integrity. Signs of seal failure include fluid leakage, reduced performance, and increased friction during cylinder operation. Damaged or worn seals should be replaced promptly to prevent further deterioration of the cylinder's performance and potential damage to other system components.

7. Contamination:

- Contamination within the hydraulic cylinder can cause wear, damage to seals, and overall system inefficiencies. Signs of contamination include the presence of foreign particles, debris, or sludge in the hydraulic fluid or visible damage to seals and other internal components. Regular fluid analysis and maintenance practices should be implemented to prevent contamination and address any signs of contamination promptly.

8. Irregular Seal Wear:

- Hydraulic cylinder seals can wear over time due to friction, pressure, and operating conditions. Irregular seal wear patterns, such as uneven wear or excessive wear in specific areas, may indicate misalignment or improper installation. Monitoring the condition of the seals during regular maintenance can help identify potential issues and prevent premature seal failure.

It is important to address these common signs of wear or leakage promptly to prevent further damage, ensure the optimal performance of hydraulic cylinders, and maintain the overall efficiency and reliability of the hydraulic system. Regular inspection, maintenance, and timely repairs or replacements of damaged components are key to mitigating hydraulic cylinder issues and maximizing system longevity.
China Custom Telescopic Hydraulic Oil Cylinder Pressure Oil Cylinders for IATF 16949: 2016   vacuum pump booster	China Custom Telescopic Hydraulic Oil Cylinder Pressure Oil Cylinders for IATF 16949: 2016   vacuum pump booster
editor by CX 2023-10-13