China Professional FC CZPT Style Telescopic Hydraulic Lift Cylinders of Sales vacuum pump distributors

Product Description

Excavator double Acting hydraulic cylinder OEM custom piston seamless steel pipe raw materials

Hydraulic cylinders are usually composed of main parts such as rear end cover, cylinder barrel, piston rod, piston assembly, and front end cover; There is a sealing device between the piston rod, the piston and the cylinder barrel, the piston rod and the front end cover, and a dustproof device is installed outside the front end cover; in order to prevent the piston from hitting the cylinder cover when it quickly returns to the stroke end, the hydraulic cylinder end There is also a buffer device at the end; sometimes an exhaust device is also required.

FEATURES AT A GLANCE

1.Capable of withstanding very high loads

2.Effectively prolong the service life

3.Widely used in various models

4.Simple structure, easy to install

5.Good stability and performance, save unnecessary trouble

6.A wide range of cylinders can be ordered in any size and material

7.Using high-quality raw materials, in line with European standards, German standards, American standards, national standards ertification standards

8.Quality assurance short delivery time, lifelong after-sales service, complete production line

Product details:

00:07

 

00:45

PRODUCT SE

Mechanical properties

Steel grade

tensile strength  

 (бb N/mm2)

Yield strength 

(бs N/mm2)

Elongation 

(δ%)

Hardness

 (HB)

20#

≥520

≥470

≥12

175

45#(CK45)

≥600

≥520

≥12

207

16Mn(ST52)

≥600

≥520

≥12

190

25Mn

≥600

≥510

≥15

195

27SiMn

≥800

≥720

≥10

230

CIFICTIO

Product Description

Processing form

Cylinder ID (mm)

length (m)

Straingtness (mm/m)

Tolerance on ID

Roughness (µ/m)

Cold drawn

30-250

≤13m

0.2-0.5

H9-H11

0.8-1.6

Precision rolling

40-800

≤13m

0.2-0.3

H7-H9

0.2-0.4

Honing

40-800

≤7m

0.2-0.3

H7-H9

0.4-0.8

Burnished

40-400

≤7m

0.2-0.3

H8

≤0.4

Dimension Tolerence

Size of ID (mm)

ID Tolerance

Tolerance of wall thickness

H7

H8

H9

H10

H11

30

+0.571

0

+0.033

0

+0.052

0

+0.084

0

+0.130

0

 

 

 

 

 

 

±5%

>30-50

+0.571

0

+0.039

0

+0.062

0

+0.100

0

+0.160

0

50-80

+0.030

0

+0.046

0

+0.074

0

+0.120

0

+0.190

0

80-120

+0.035

0

+0.054

0

+0.087

0

+0.140

0

+0.220

0

120-180

+0.040

0

+0.063

0

+0.100

0

+0.160

0

+0.250

0

180-250

+0.046

0

+0.072

0

+0.115

0

+0.185

0

+0.290

0

250-315

+0.052

0

+0.081

0

+0.130

0

+0.210

0

+0.320

0

315-400

+0.057

0

+0.089

0

+0.140

0

+0.230

0

+0.360

0

Product Type

Muti-Stage  cylinder

1.Cylinder material adopts CK45 or materials withe quivalent strength, with large safety margin

2.The sealing ring is imported from abroad to ensure  quality

3.The parts are processed by CNC machine tools, the precision is easy to be effectively guaranteed, and the quality consistency is
good

 

Dump truck cylinder

1.Use high-end 3D software to design the cylinder and check the strength of key parts of the cylinder

2.Equipped with a cylinder laboratory, each cylinder is tested at the factory

3.Conduct empty and full load performance test and life test to ensure quality

4.Cylinder has sufficient strength and rigidity

Manufacturing Technique
Our design and R&D team will use high-end 3D design software and simulation software to design the cylinder, and make 3D and 2D drawings in strict accordance with the requirements of each customer. After careful inspection and observation, they will be distributed to the workshop. The processing workers start to make products, and then they will conduct inspections, assessments, and tests in the corresponding areas. When all product performance, strength, hardness, and rigidity requirements are fully met by customers, they will be packaged and put into storage, waiting for delivery;

FC series is a front-end mounted telescopic cylinder,  with top eye mounting and bottom double pin mounting.  It is specially designed for those vehicles with a front sloping tipping body.

Suitable to fulfill all tipping requirements for any market, including heavy duty applications, even at the close-to-the-limit climate conditions, offering the most practical and robust front-end tipping cylinder that has ever been made.

Flexible choice load capacity: Minimum 24ton, Maximum 280ton;

Installment Introduction

1.The specifications for all the install screw and self-     locking is M16(DIN931.Q8.8)

2.The specifications for grommet is M1730MM.

3.The biggest gap between support and cylinder is   2mm.

4.Make sure the hydraulic cylinder vertically ,up  and down 2 parallel shafts when installed.

5.The installation should be greater than the center 
   distance between the closed hydraulic cylinder 
   center distance 20mm-30mm.

 

Six advantages for hydraulic

More secure
 
Faster unloding speed.

The lifting frequency higher

A stronger ability to adapt to the environment

Lighter

Lift more

Hot Sale 4 Stage Hydraulic Telescopic Ram Cylinder For Piston Scissor Lift
 
Type Telescopic Hydraulic Cylinder
Seal Kits Hallite
Material of Cylinder 27SiMn 
Coating All tubes are chrome plated
Bore Dia 240/221/214/196/172/150/137
Stroke 3830mm-9030mm
Max Pressure  3190PSI
Color Black or According to your needs
Mounting Type Pin eye-Truunion, Cross tube-Pin eye etc
Certification ISO9001 ,TS16949,SGS
Package Iron pallet or wooden pallet
Warranty One year after shipping arrival
Main export market South America, North America
Payment terms T/T, L/C
Delivery time 35 to 45 days after receiving of your deposit

 

Certification: GS, RoHS, CE, ISO9001
Pressure: High Pressure
Work Temperature: High Temperature
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

hydraulic cylinder

Are there any emerging trends in hydraulic cylinder technology, such as smart features?

Yes, there are several emerging trends in hydraulic cylinder technology, including the integration of smart features. As industries continue to adopt advanced technologies and seek greater efficiency, hydraulic cylinders are being equipped with innovative capabilities to enhance their performance and provide additional benefits. Here are some of the emerging trends in hydraulic cylinder technology:

1. Sensor Integration:

- One of the significant trends in hydraulic cylinder technology is the integration of sensors. Sensors can be embedded within the hydraulic cylinder to monitor various parameters such as pressure, temperature, position, and load. These sensors provide real-time data, allowing for condition monitoring, predictive maintenance, and improved operational control. By collecting and analyzing data, operators can optimize the performance of hydraulic systems, detect potential issues in advance, and prevent failures, resulting in increased reliability and reduced downtime.

2. Connectivity and IoT:

- Hydraulic cylinders are being integrated into the Internet of Things (IoT) ecosystem, enabling connectivity and data exchange. By connecting hydraulic cylinders to a network, operators can remotely monitor and control their performance. IoT-enabled hydraulic cylinders facilitate features such as remote diagnostics, performance optimization, and predictive maintenance. The connectivity aspect allows for better integration with overall equipment systems and enables data-driven decision-making for improved efficiency and productivity.

3. Energy-Efficient Designs:

- With the increasing focus on sustainability and energy efficiency, hydraulic cylinder technology is evolving to incorporate energy-saving features. Manufacturers are developing hydraulic cylinders with improved sealing technologies, reduced friction, and optimized fluid flow dynamics. These advancements minimize energy losses and increase overall system efficiency. Energy-efficient hydraulic cylinders contribute to reduced power consumption, lower operating costs, and a smaller environmental footprint.

4. Advanced Materials and Coatings:

- The use of advanced materials and coatings is another emerging trend in hydraulic cylinder technology. Manufacturers are exploring lightweight materials, such as composites and alloys, to reduce the overall weight of hydraulic cylinders without compromising strength and durability. Furthermore, specialized coatings and surface treatments are being applied to improve corrosion resistance, wear resistance, and lifespan. These advancements enhance the longevity and reliability of hydraulic cylinders, particularly in demanding environments.

5. Intelligent Control Systems:

- Hydraulic cylinder technology is embracing intelligent control systems that optimize performance and enable advanced functionalities. These systems utilize algorithms, machine learning, and artificial intelligence to automate processes, adapt to changing conditions, and optimize hydraulic cylinder movements. Intelligent control systems can adjust parameters in real-time, ensuring precise and efficient operation. This trend allows for increased automation, improved productivity, and enhanced safety in hydraulic system applications.

6. Predictive Maintenance:

- Predictive maintenance is gaining prominence in hydraulic cylinder technology. By utilizing data collected from sensors and monitoring systems, predictive maintenance algorithms can analyze the condition and performance of hydraulic cylinders. This analysis helps to identify potential failures or degradation in advance, enabling proactive maintenance actions. Predictive maintenance reduces unplanned downtime, extends the lifespan of hydraulic cylinders, and optimizes maintenance schedules, resulting in cost savings and improved equipment availability.

7. Enhanced Safety Features:

- Hydraulic cylinder technology is incorporating enhanced safety features to improve operator and equipment safety. These features include integrated safety valves, load monitoring systems, and emergency stop functionalities. Safety systems in hydraulic cylinders help prevent accidents, protect against overloads, and ensure reliable operation. The integration of advanced safety features contributes to safer working environments and compliance with stringent safety regulations.

These emerging trends in hydraulic cylinder technology demonstrate the industry's focus on innovation, performance optimization, and sustainability. The integration of smart features, connectivity, advanced materials, and predictive maintenance capabilities enables hydraulic cylinders to operate more efficiently, provide real-time insights, and enhance overall system performance. As technology continues to advance, hydraulic cylinder technology is expected to evolve further, offering increased functionality and efficiency for various industries and applications.

hydraulic cylinder

Utilizing Hydraulic Cylinders in Conjunction with Alternative Energy Sources

Hydraulic cylinders can indeed be used in conjunction with alternative energy sources. The versatile nature of hydraulic systems allows them to be integrated with various alternative energy technologies to enhance efficiency, control, and power generation. Let's explore some examples of how hydraulic cylinders can be utilized alongside alternative energy sources:

  1. Hydraulic Energy Storage: Hydraulic cylinders can be employed in energy storage systems that utilize alternative energy sources such as renewable sources (e.g., solar or wind) or waste energy recovery. These systems convert excess energy into hydraulic potential energy by pumping fluid into a high-pressure accumulator. When the energy is needed, the pressurized fluid is released, driving the hydraulic cylinder and generating mechanical power.
  2. Wave and Tidal Energy Conversion: Hydraulic cylinders can be utilized in wave and tidal energy conversion systems. These systems harness the power of ocean waves or tidal currents and convert it into usable energy. Hydraulic cylinders, along with associated pumps and valves, can be used to capture and control the energy from the waves or tides, driving the cylinders and generating mechanical power or producing electricity.
  3. Hydroelectric Power Generation: Hydraulic cylinders play a crucial role in traditional hydroelectric power generation. However, alternative approaches such as small-scale or micro-hydropower systems can also benefit from hydraulic cylinders. These systems utilize natural or man-made water flows to drive turbines connected to hydraulic cylinders, which then convert the hydraulic energy into mechanical power or electricity.
  4. Hydraulic Actuation in Wind Turbines: Hydraulic cylinders can be employed in wind turbines to enhance performance and control. For example, hydraulic pitch control systems use hydraulic cylinders to adjust the pitch angle of wind turbine blades, optimizing their aerodynamic performance based on wind conditions. This allows for efficient power generation and protection against excessive wind loads.
  5. Geothermal Energy Extraction: Geothermal energy extraction involves utilizing the natural heat from the Earth's interior to generate power. Hydraulic cylinders can be utilized in geothermal systems to control and regulate fluid flow, allowing for efficient extraction and utilization of geothermal energy. They can also be used in geothermal heat pumps for heating and cooling applications.

In summary, hydraulic cylinders can be effectively utilized in conjunction with alternative energy sources to enhance energy storage, power generation, and control. Whether it's through hydraulic energy storage systems, wave and tidal energy conversion, hydroelectric power generation, hydraulic actuation in wind turbines, or geothermal energy extraction, hydraulic cylinders offer versatile and efficient solutions for harnessing and utilizing alternative energy sources.

hydraulic cylinder

How do manufacturers ensure the quality and compatibility of hydraulic cylinders?

Manufacturers employ various measures to ensure the quality and compatibility of hydraulic cylinders, ensuring that they meet industry standards, performance requirements, and the specific needs of their customers. Here's a detailed explanation of the methods and practices used by manufacturers to ensure the quality and compatibility of hydraulic cylinders:

1. Design and Engineering:

- Manufacturers employ skilled engineers and designers who have expertise in hydraulic systems and cylinder design. They use advanced design software and tools to create hydraulic cylinders that meet the desired specifications and performance requirements. Through careful analysis and simulation, manufacturers can ensure that the cylinders are designed to function optimally and provide the necessary force, stroke length, and reliability.

2. Material Selection:

- High-quality materials are crucial for the durability, performance, and compatibility of hydraulic cylinders. Manufacturers carefully select materials such as steel or other alloys based on their strength, corrosion resistance, and suitability for hydraulic applications. They source materials from reputable suppliers and perform quality checks to ensure that the materials meet the required standards and specifications.

3. Quality Control:

- Manufacturers implement robust quality control processes throughout the production of hydraulic cylinders. This includes rigorous inspections and tests at various stages of manufacturing, from raw material inspection to final assembly. Quality control personnel perform dimensional checks, surface finish inspections, and functional tests to verify that the cylinders meet the specified tolerances, performance criteria, and compatibility requirements.

4. Testing and Validation:

- Hydraulic cylinders undergo testing and validation procedures to ensure their performance, reliability, and compatibility. Manufacturers conduct various tests, such as pressure testing, leakage testing, load testing, and endurance testing. These tests simulate real-world operating conditions and verify that the cylinders can withstand the expected loads, pressures, and environmental factors. Additionally, manufacturers may perform compatibility testing to ensure that the cylinders can integrate seamlessly with other hydraulic system components.

5. Compliance with Standards:

- Manufacturers adhere to industry standards and regulations to ensure the quality and compatibility of hydraulic cylinders. They follow standards such as ISO 9001 for quality management systems and ISO 6020/2 or ISO 6022 for hydraulic cylinders. Compliance with these standards ensures that the manufacturing processes, quality control measures, and product performance meet internationally recognized benchmarks.

6. Certification and Accreditation:

- Manufacturers may obtain certifications and accreditations from recognized organizations to demonstrate their commitment to quality and compatibility. Certifications such as ISO certifications or third-party certifications provide assurance to customers that the hydraulic cylinders have undergone rigorous evaluations and meet specific quality and compatibility standards.

7. Customer Collaboration:

- Manufacturers actively engage with customers to understand their specific requirements and ensure compatibility. They work closely with customers to gather application-specific details, such as operating conditions, load requirements, and environmental factors. This collaborative approach allows manufacturers to customize hydraulic cylinders and provide solutions that are perfectly matched to the customer's needs, ensuring compatibility and optimal performance.

8. Continuous Improvement:

- Manufacturers are committed to continuous improvement in their processes and products. They invest in research and development to incorporate the latest technologies, materials, and manufacturing techniques. By staying updated with industry advancements, manufacturers can enhance the quality, performance, and compatibility of their hydraulic cylinders over time.

By implementing effective design and engineering practices, selecting high-quality materials, conducting rigorous quality control, testing and validation procedures, complying with industry standards, obtaining certifications, collaborating with customers, and embracing continuous improvement, manufacturers ensure the quality and compatibility of hydraulic cylinders. These measures help to deliver reliable, high-performance cylinders that meet the diverse needs of industries and applications.
China Professional FC CZPT Style Telescopic Hydraulic Lift Cylinders of Sales   vacuum pump distributorsChina Professional FC CZPT Style Telescopic Hydraulic Lift Cylinders of Sales   vacuum pump distributors
editor by CX 2023-10-26