China Hot selling Custom Hydraulic Cylinder Manufacturer Telescopic Hydraulic Cylinder for  Dump Truck and Trailers vacuum pump oil

Product Description

Custom Hydraulic Cylinder Manufacturer Telescopic Hydraulic Cylinder for  Dump Truck and Trailers

Part 1-----PRODUCT DETAILS

A.Product Description:

The advantages of hydraulic cylinder for dump truck:
1. Longer service life: By optimizing the structural design and reducing the bore diameter, increasing the limit cushion design, reducing system pressure fluctuations and pressure shocks, and prolonging the service life of various components of the lift hydraulic system.
2. Stronger stability: Xihu (West Lake) Dis.ng Highway heavy-duty series cylinders are optimized for stability, improve stability when the long box lifts too high, and reduce the risk of rollover.
3. Greater lifting power: Xihu (West Lake) Dis.ng Highway heavy-duty series hydraulic cylinders increase lift capacity by 15%~20% compared with other similar products. More lifting power, more loading brings more benefits! Lighter weight, greater lift, and lighter.
4.Hot points:

a.All specification is designed by professional engineer.
b.All material is high quality-Seal kits were purchased from USA, Japan, UK and Sweden.
c.All material is processed by skilled workers and advanced CNC lathe
d.All cylinders are 100% tested before package to ensure every cylinder is qualified for its purpose
e.Package is air cushion film for each cylinder and steel case for all cylinders to ensure goods can arrive at customer safely
f.14 months warranty and long time track service is offered to solve any problems you meet after sale.

B. Technical specification Description:

Name Model NO. Lifting force(T) System pressure(MPa) Closed height(mm) Cylinder volume(L) Applicable container length(mm) Rear overhang length(mm) Lifting angle
Front End Hydraulic cylinder 4TG-E175×6180 38.5 16 1897 112 7800-8000 800 480-520
4TG-E185×4650 43 16 1509 96 6200-6600 800 480-520
4TG-E185×5000 43 16 1597 103 6600-6800 800 480-520
4TG-E185×5390 43 16 1695 111 6800-7200 800 480-520
4TG-E185×5780 43 16 1792 119 7200-7600 800 480-520
4TG-E185×6000 43 16 1851 123 7600-8000 800 480-520
4TG-E185×6180 43 16 1897 127 8000-8500 800 480-520
3TG-E140×4000 24.6 16 1675 50 5200-5400 700 480-520
4TG-E140×4270 24.6 16 1421 55 5400-5600 700 480-520
3TG-E150×3830 28.3 16 1650 58 5000-5200 700 480-520
3TG-E150×4000 28.3 16 1706 61 5200-5400 700 480-520
3TG-E150×4270 28.3 16 1796 65 5400-5600 700 480-520
3TG-E152×3830 29 16 1618 59 5200-5400 800 480-520
3TG-E152×4000 29 16 1675 62 5400-5600 800 480-520
4TG-E152×4270 29 16 1414 58 5600-5800 800 480-520
4TG-E152×4270 29 16 1509 63 5800-6200 800 480-520
4TG-E152×4270 29 16 1597 67 6200-6400 800 480-520
4TG-E162×4270 33 16 1414 67 5600-5800 800 480-520
4TG-E162×4450 33 16 1470 70 5600-5800 800 480-520
4TG-E162×4650 33 16 1509 73 5800-6200 800 480-520
4TG-E162×5000 33 16 1597 78 6200-6400 800 480-520
4TG-E162×5390 33 16 1695 84 6400-6800 800 480-520
4TG-E200×5390 50.3 16 1695 128 6800-7200 900 480-520
4TG-E200×5780 50.3 16 1792 137 7200-7600 900 480-520
4TG-E200×6000 50.3 16 1853 143 7600-7800 900 480-520
4TG-E200×6180 50.3 16 1897 147 7800-8200 900 480-520
5TG-E200×5780 46.5 16 1511 123 7000-7400 900 480-520
5TG-E200×6000 46.5 16 1551 128 7400-7600 900 480-520
5TG-E200×6180 46.5 16 1599 133 7600-8000 900 480-520
4TG-E210×5780 55.4 16 1792 154 7400-7800 900 480-520
4TG-E210×6000 55.4 16 1853 160 7800-8200 900 480-520
4TG-E210×6180 55.4 16 1897 164 8200-8600 900 480-520
5TG-E210×5780 52 16 1511 139 7200-7600 900 480-520
5TG-E210×6000 52 16 1551 144 7600-8000 900 480-520
5TG-E210×6180 52 16 1599 149 8000-8500 900 480-520
4TG-E175×4450 38.5 16 1470 81 5600-6000 800 480-520
4TG-E175×4650 38.5 16 1509 84 6000-6400 800 480-520
4TG-E175×5000 38.5 16 1597 91 6400-6600 800 480-520
4TG-E175×5390 38.5 16 1695 98 6600-7000 800 480-520
4TG-E175×5780 38.5 16 1792 104 7000-7400 800 480-520
4TG-E175×6000 38.5 16 1851 109 7400-7800 800 480-520

 

Part 2-------Application:

Hydraulic Cylinder Product Application

Xihu (West Lake) Dis.ng's quality custom products are produced for OEM applications in a wide variety of CHINAMFG industries, including manufacturing engineering machinery, loaders hydraulic cylinders, vehicle cylinders, construction, forestry, waste management, mining, material handling, industrial applications, agriculture, manufacturing, transportation, marine applications and oil field equipment. Our success has been built on the engineering expertise and manufacturing capabilities we offer to meet the very specific demands of our industry clients.

Part 3-------Why Choose Us

1. Product Research & Development: 
Xihu (West Lake) Dis.ng builds quality products that are developed with use in mind. We specialize in working with every customer to share ideas and gather critical information regarding hydraulic cylinder fit and performance requirements for your specific application.

 2.Hydraulic Cylinder Production:

We have the advanced CNC machine tools, a horizontal machining center, a welding robot, parts cleaning agent, automatic assembly lines, automatic painting equipment etc. to hydraulic cylinder ensure a 360-degree quality control of the production process.

3.Hydraulic Cylinder Product Certifications:

4.Perfect after-service:

5. Professional Hydraulic Cylinder Team:

Part 4------Company Information:

ZheJiang XIHU (WEST LAKE) DIS.NG TECHNOLOGY CO.,LTD is a  famous hydraulic cylinder manufacture in HangZhou city,ZheJiang province of China. The Head office XIHU (WEST LAKE) DIS.NG was founed in 2001,the main products include  a variety of special hydraulic cylinder.It has 5 subsidiaries, and ZheJiang Best Crane Co., Ltd. is 1 of them. The companies are interrelated and independently accounted for and operate independently. The company now covers an area of more than 400 acres, with total assets of 500 million yuan, more than 800 employees, more than 700 sets of high-precision equipment, total industrial output value of over 1 billion yuan, and annual taxes of more than 30 million yuan.

After 18 years development,XIHU (WEST LAKE) DIS.NG now covers an area of 200,000 Square meters, ownes a registered capital of 1000 million RMB,and 250 million RMB worth of fixed assets .XIHU (WEST LAKE) DIS.NG has established long time cooperation with over 80 big companies like Zoomlion, Fukuda Fortaleza, CHINAMFG Vehicle Group, and so on. 

Our company have more than 800 units equipment for mass production.We can product around 220 thousand units per year of hydraulic cylinder and 500 units per year of truck crane.
Our company have more than 150 technical staff, Have more than 10 invention patents and 60 utility patents.So we can produce customized products or develop new products.

Good quality is our culture.Welcome to visit our company and build up a long friendship with us!

Part 5-----FAQ
1: What kind terms of payment can be accepted?
A: For terms of payment, L/C, T/T, D/A, D/P, Western Union (can be) could accepted
2: How to pack and transport?
A: Nude with safty protection, only crane can be packed into containers for shipment.
     And the truck mounted crane can be deliveried with ro-ro ship.
3: How long is the delivery time??
A: 35 days after receiving the deposit.
4: What about the warranty time?
A: 12 months after shipment or 2000 working hours, whichever occuts first.
5. What about the Minimum Order Quantity?
A: 1 unit. For customized products, the MOQ can be Negotiated.

 

Certification: ISO9001
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Rotary
Adjusted Form: Switching Type
Customization:
Available

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hydraulic cylinder

What advancements in hydraulic cylinder technology have improved energy efficiency?

Advancements in hydraulic cylinder technology have led to significant improvements in energy efficiency, allowing hydraulic systems to operate more efficiently and reduce energy consumption. These advancements aim to minimize energy losses, optimize system performance, and enhance overall efficiency. Here's a detailed explanation of some key advancements in hydraulic cylinder technology that have improved energy efficiency:

1. Efficient Hydraulic Circuit Design:

- The design of hydraulic circuits has evolved to improve energy efficiency. Advancements in circuit design techniques, such as load-sensing, pressure-compensated systems, or variable displacement pumps, help match the hydraulic power output to the actual load requirements. These designs reduce unnecessary energy consumption by adjusting the flow and pressure levels according to the system demands, rather than operating at a fixed high pressure.

2. High-Efficiency Hydraulic Fluids:

- The development of high-efficiency hydraulic fluids, such as low-viscosity or synthetic fluids, has contributed to improved energy efficiency. These fluids offer lower internal friction and reduced resistance to flow, resulting in decreased energy losses within the system. Additionally, advanced fluid additives and formulations enhance lubrication properties, reducing friction and optimizing the overall efficiency of hydraulic cylinders.

3. Advanced Sealing Technologies:

- Seal technology has advanced significantly, leading to improved energy efficiency in hydraulic cylinders. High-performance seals, such as low-friction or low-leakage seals, minimize internal leakage and friction losses. Reduced internal leakage helps maintain system pressure more effectively, resulting in less energy waste. Additionally, innovative sealing materials and designs enhance durability and extend seal life, reducing the need for frequent maintenance and replacement.

4. Electro-Hydraulic Control Systems:

- The integration of advanced electro-hydraulic control systems has greatly contributed to energy efficiency improvements. By combining electronic control with hydraulic power, these systems enable precise control over cylinder operation, optimizing energy usage. Proportional or servo valves, along with position or force feedback sensors, allow for accurate and responsive control, ensuring that hydraulic cylinders operate at the required level of performance while minimizing energy waste.

5. Energy Recovery Systems:

- Energy recovery systems, such as hydraulic accumulators, have been increasingly utilized to improve energy efficiency in hydraulic cylinder applications. Accumulators store excess energy during low-demand periods and release it when there is a peak demand, reducing the need for the hydraulic pump to provide the full power continuously. By utilizing stored energy, these systems can significantly reduce energy consumption and improve overall system efficiency.

6. Smart Monitoring and Control:

- Advancements in smart monitoring and control technologies have enabled real-time monitoring of hydraulic systems, allowing for optimized energy usage. Integrated sensors, data analytics, and control algorithms provide insights into system performance and energy consumption, enabling operators to make informed decisions and adjustments. By identifying inefficiencies or suboptimal operating conditions, energy consumption can be minimized, leading to improved energy efficiency.

7. System Integration and Optimization:

- The integration and optimization of hydraulic systems as a whole have played a significant role in improving energy efficiency. By considering the entire system layout, component sizing, and interaction between different elements, engineers can design hydraulic systems that operate in the most energy-efficient manner. Proper sizing of components, minimizing pressure drops, and reducing unnecessary piping or valve restrictions all contribute to improved energy efficiency of hydraulic cylinders.

8. Research and Development:

- Ongoing research and development efforts in the field of hydraulic cylinder technology continue to drive energy efficiency advancements. Innovations in materials, component design, system modeling, and simulation techniques help identify areas for improvement and optimize energy usage. Additionally, collaboration between industry stakeholders, research institutions, and regulatory bodies fosters the development of energy-efficient hydraulic cylinder technologies.

In summary, advancements in hydraulic cylinder technology have resulted in notable improvements in energy efficiency. Efficient hydraulic circuit designs, high-efficiency hydraulic fluids, advanced sealing technologies, electro-hydraulic control systems, energy recovery systems, smart monitoring and control, system integration and optimization, as well as ongoing research and development efforts, all contribute to reducing energy consumption and enhancing the overall energy efficiency of hydraulic cylinders. These advancements not only benefit the environment but also offer cost savings and improved performance in various hydraulic applications.

hydraulic cylinder

Integration of Hydraulic Cylinders with Equipment Requiring Rapid and Dynamic Movements

Hydraulic cylinders can indeed be integrated with equipment that requires rapid and dynamic movements. While hydraulic systems are generally known for their ability to provide high force and precise control, they can also be designed and optimized for applications that demand fast and dynamic motion. Let's explore how hydraulic cylinders can be integrated with such equipment:

  1. High-Speed Hydraulic Systems: Hydraulic cylinders can be part of high-speed hydraulic systems designed specifically for rapid and dynamic movements. These systems incorporate features such as high-flow valves, optimized hydraulic circuitry, and responsive control systems. By carefully engineering the system components and hydraulic parameters, it is possible to achieve the desired speed and responsiveness, enabling the equipment to perform rapid movements.
  2. Valve Control: The control of hydraulic cylinders plays a crucial role in achieving rapid and dynamic movements. Proportional or servo valves can be used to precisely control the flow of hydraulic fluid into and out of the cylinder. These valves offer fast response times and precise flow control, allowing for rapid acceleration and deceleration of the cylinder's piston. By adjusting the valve settings and optimizing the control algorithms, equipment can be designed to execute dynamic movements with high speed and accuracy.
  3. Optimized Cylinder Design: The design of hydraulic cylinders can be optimized to facilitate rapid and dynamic movements. Lightweight materials, such as aluminum alloys or composite materials, can be used to reduce the moving mass of the cylinder, enabling faster acceleration and deceleration. Additionally, the cylinder's internal components, such as the piston and seals, can be designed for low friction to minimize energy losses and enhance responsiveness. These design optimizations contribute to the overall speed and dynamic performance of the equipment.
  4. Accumulator Integration: Hydraulic accumulators can be integrated into the system to enhance the dynamic capabilities of hydraulic cylinders. Accumulators store pressurized hydraulic fluid, which can be rapidly released to supplement the flow from the pump during high-demand situations. This stored energy can provide an extra boost of power, allowing for faster and more dynamic movements. By strategically sizing and configuring the accumulator, the system can be optimized for the specific rapid and dynamic requirements of the equipment.
  5. System Feedback and Control: To achieve precise and dynamic movements, hydraulic systems can incorporate feedback sensors and advanced control algorithms. Position sensors, such as linear potentiometers or magnetostrictive sensors, provide real-time position feedback of the hydraulic cylinder. This information can be used in closed-loop control systems to maintain precise positioning and execute rapid movements. Advanced control algorithms can optimize the control signals sent to the valves, ensuring smooth and dynamic motion while minimizing overshooting or oscillations.

In summary, hydraulic cylinders can be integrated with equipment that requires rapid and dynamic movements by utilizing high-speed hydraulic systems, employing responsive valve control, optimizing cylinder design, integrating accumulators, and incorporating feedback sensors and advanced control algorithms. These measures enable hydraulic systems to deliver the speed, responsiveness, and precision necessary for equipment operating in dynamic environments. By leveraging the capabilities of hydraulic cylinders, manufacturers can design and integrate systems that meet the requirements of applications demanding rapid and dynamic movements.

hydraulic cylinder

What factors should be considered when selecting the right hydraulic cylinder for an application?

When selecting the right hydraulic cylinder for an application, several important factors need to be considered. These factors help ensure that the chosen hydraulic cylinder is suitable for the specific requirements of the application and will perform reliably. Here are the key factors to consider:

1. Load Requirements:

- One of the crucial factors to consider is the load requirement of the application. Determine the maximum load that the hydraulic cylinder needs to handle. Consider both the static load (when the cylinder is stationary) and the dynamic load (when the cylinder is in motion). The load requirement will impact the cylinder's bore size, rod diameter, and overall strength. Choose a hydraulic cylinder with a load capacity that exceeds the application's maximum load to ensure safety and longevity.

2. Stroke Length:

- The stroke length refers to the distance the hydraulic cylinder needs to extend and retract to perform the desired motion. Measure the required stroke length based on the application's operational requirements. It is essential to choose a hydraulic cylinder with a stroke length that matches or exceeds the required distance. Consider any potential variations or adjustments in the stroke length that may be needed in the future.

3. Operating Pressure:

- Consider the operating pressure required for the application. The hydraulic cylinder must be capable of withstanding the maximum pressure within the hydraulic system. Ensure that the selected cylinder has a pressure rating that exceeds the application's maximum operating pressure. This ensures safety and prevents premature failure.

4. Speed Requirements:

- Determine the required speed of the hydraulic cylinder's movement for the application. Consider both the extension and retraction speeds. Select a cylinder that can achieve the desired speed while maintaining precise control and stability. It is important to choose a cylinder that can handle the required speed without compromising performance or safety.

5. Mounting:

- Evaluate the available space and mounting requirements for the hydraulic cylinder. Consider the mounting type (such as flange, foot, trunnion, or clevis), the available mounting points, and any specific mounting constraints. Ensure that the selected cylinder can be easily and securely mounted in the desired location.

6. Environmental Factors:

- Assess the environmental conditions in which the hydraulic cylinder will operate. Consider factors such as temperature extremes, humidity, exposure to chemicals, dust, or corrosive substances. Choose a cylinder that is designed to withstand the specific environmental conditions of the application. This may involve selecting appropriate materials, coatings, or seals to ensure the longevity and performance of the cylinder.

7. Cylinder Configuration:

- Determine the appropriate cylinder configuration based on the application's requirements. Consider factors such as single-acting or double-acting cylinders, telescopic cylinders for limited space, or custom configurations for unique applications. Evaluate the specific needs of the application to select the most suitable cylinder configuration.

8. Maintenance and Serviceability:

- Consider the maintenance and service requirements of the hydraulic cylinder. Evaluate factors such as ease of access for maintenance, availability of spare parts, and the reputation of the manufacturer or supplier in terms of customer support and after-sales service. Choosing a reliable and reputable brand can ensure ongoing support and availability of spare parts when needed.

9. Compliance and Standards:

- Depending on the industry and application, certain compliance standards may need to be met. Consider any industry-specific regulations, safety standards, or certifications that the hydraulic cylinder should comply with. Ensure that the selected cylinder meets the required standards and certifications for the application.

10. Cost and Budget:

- Finally, consider the cost and budget for the hydraulic cylinder. While it is important to select a cylinder that meets the application's requirements, it is also necessary to consider the overall cost-effectiveness. Evaluate the initial purchase cost, long-term maintenance costs, and the expected lifespan of the cylinder. Balancing the cost and quality will help in selecting a hydraulic cylinder that provides the best value for the application.

By considering these factors in the selection process, it becomes possible to choose the right hydraulic cylinder that meets the specific requirements of the application in terms of load capacity, stroke length, operating pressure, speed, mounting, environmental conditions, maintenance needs, compliance, and cost-effectiveness. Proper selection ensures optimal performance, reliability, and longevity of the hydraulic cylinder in the intended application.

China Hot selling Custom Hydraulic Cylinder Manufacturer Telescopic Hydraulic Cylinder for  Dump Truck and Trailers   vacuum pump oil	China Hot selling Custom Hydraulic Cylinder Manufacturer Telescopic Hydraulic Cylinder for  Dump Truck and Trailers   vacuum pump oil
editor by CX 2023-11-17